Dilihat 2110
Instructor by : Gregorius Harjanto
DESCRIPTION
Reliable operation of the rotating equipment in any plant is its lifeblood. Engineers must have an integrated viewpoint focusing on it through design, operation and maintenance. This training comprehensively presents from such an integrated viewpoint state-0f-the-art techniques and methodologies for improving reliability of rotating equipment. Topics include maintenance philosophies and strategies, their relationships to each other, and their effective application; machinery condition monitoring; machinery condition assessment and asset management; effective fault diagnosis techniques; failure mode and causal analysis; life-cycle strategies to promote increased reliability; reliability improvement program development and implementation including structure and personnelconsiderations; and business ramifications of reliability improvement. The course will comprise lectures and workshop to maximize your benefits. Additionally, an optional “Question and Answer” period is included to provide you with opportunity to get expert answers on your specific questions.
OBJECTIVES
- Understand the functions and general characteristics of rotating equipments
- Be able to evaluate the performance of rotating equipments
- Understand the classification and the performance characteristics of pumps, compressors, turbines and fans/blowers.
- Be able to identify the anomalies and the failure modes of rotating equipments
- Be able to conduct alignment of axles
- Obtain skills to implement predictive maintenance for rotating equipments.
OUTLINE
1. Definition of Rotating Equipment, types, functions and general characteristics
2. Rotating Machinery Failures Causes
- Financial impact of downtime
- Understanding risk and consequence
- Preventing defects and failure
- Know The Process, Physical, Chemical Properties & Characteristics
3. Supporting Structure, Foundations, Strength, Rigidity
4. Fatigue And Failure Modes
5. Bearing Failures
6. Precision Maintenance for Rotating Equipment
7. Balanced Shafts, Balancing Standards
8. Shaft Alignment
9. Rotating Equipment Vibration
10. Lifting Maintenance Performance
11. Measuring maintenance outcomes and KPI’s
12. Maintenance Quality Systems for RAMS
13. Using visual management to control performance
14. Optimizing Reliability – Fundamentals of Condition Monitoring and Predictive Maintenance for the following quipment :
15. Rotors
- Roller and hydrodynamic bearings
- Pump and compressor seal systems (liquid and dry/gas)
- Couplings
- Lube systems (for pumps, compressors, steam turbines and gears)
16. Condition Monitoring Methods For Rotating Equipment
17. Tribology and lubrication analysis
18. Thermography
19. Rotating equipment non-destructive testing
20. Operating performance monitoring
21. Bearing Vibration Analysis
22. Maintenance Strategy Mix
23. The PM – PdM – Breakdown mix
24. Total Productive Maintenance
25. Operator driven reliability
WHO SHOULD ATTEND THE COURSE?
- Engineers / Equipment’s Operators
- Maintenance / technicians
- Quality Control engineers
- Production & Manufacturing / Engineer
- Professionals
TRAINING METHODE
Presentation
Discussion
Case Study
Evaluation
FACILITY
Training Kit
Handout
Certificate
Lunch + 2 X Coffee Break
Souvenir
Pick up participants