Rotating Equipment : Maintenance and Optimal Performance

Instructor by : Gregorius Harjanto DESCRIPTION Reliable operation of the rotating equipment in any plant is its lifeblood. Engineers must have an integrated viewpoint focusing on it through design, operation and maintenance.  This training comprehensively presents from such an integrated viewpoint state-0f-the-art techniques and methodologies for improving reliability of rotating equipment. Topics include maintenance philosophies and strategies, their relationships to each other, and their effective application; machinery condition monitoring; machinery condition assessment and asset management; effective fault diagnosis techniques; failure mode and causal analysis; life-cycle strategies to promote increased reliability; reliability improvement program development and implementation including structure and personnelconsiderations; and business ramifications of reliability improvement. The course will comprise lectures and workshop to maximize your benefits. Additionally, an optional “Question and Answer” period is included to provide you with opportunity to get expert answers on your specific questions.   OBJECTIVES

• Understand the functions and general characteristics of rotating equipments
• Be able to evaluate the performance of rotating equipments
• Understand the  classification and the performance characteristics of pumps, compressors, turbines and fans/blowers.
• Be able to identify the anomalies and the failure modes of rotating equipments
• Be able to conduct alignment of axles
• Obtain skills to implement predictive maintenance for rotating equipments.

  OUTLINE 1. Definition of Rotating Equipment, types, functions and general characteristics 2. Rotating Machinery Failures Causes

• Financial impact of downtime
• Understanding risk and consequence
• Preventing defects and failure
• Know The Process, Physical, Chemical Properties & Characteristics

3. Supporting Structure, Foundations, Strength, Rigidity 4. Fatigue And Failure Modes 5. Bearing Failures 6. Precision Maintenance for Rotating Equipment 7. Balanced Shafts, Balancing Standards 8. Shaft Alignment 9. Rotating Equipment Vibration 10. Lifting Maintenance Performance 11. Measuring maintenance outcomes and KPI’s 12. Maintenance Quality Systems for RAMS 13. Using visual management to control performance 14. Optimizing Reliability – Fundamentals of Condition Monitoring and Predictive Maintenance for the following quipment : 15. Rotors

• Roller and hydrodynamic bearings
• Pump and compressor seal systems (liquid and dry/gas)
• Couplings
• Lube systems (for pumps, compressors, steam turbines and gears)

16. Condition Monitoring Methods For Rotating Equipment 17. Tribology and lubrication analysis 18. Thermography 19. Rotating equipment non-destructive testing 20. Operating performance monitoring 21. Bearing Vibration Analysis 22. Maintenance Strategy Mix 23. The PM – PdM – Breakdown mix 24. Total Productive Maintenance 25. Operator driven reliability WHO SHOULD ATTEND THE COURSE?

• Engineers / Equipment’s Operators
• Maintenance / technicians
• Quality Control engineers
• Production & Manufacturing / Engineer
• Professionals

  TRAINING METHODE Presentation Discussion Case Study Evaluation FACILITY Training Kit Handout Certificate Lunch + 2 X Coffee Break Souvenir Pick up participants   PELATIHAN LAINNYA