Reciprocating Compressor Operation and Maintenance

Dilihat 2096

OBJECTIVE

Give general description of air compression theory to optimalize compression process efficiently
Give fundamental knowledge of compressor principle and air state of condition in compression process
Give fundamental structure of compressor to ensure safe operating installation in all condition can be achieved.
Give the knowledge to condition compressor operation and its maintenance to avoid the same failure. Be able to modify operating condition.
Give the knowledge to determine disturbance source, be able to think sistematically to analyse root cause of compressor failure

COURSE OUTLINE 1. Fundamental of Thermodynamic

Compression Process and Work
- Isothermal
- Adiabatic
- Polytrophic

2. Fundamental Theory of Compressor

Compressor Development History
Compressor Classification
Compressor Work Cycle
- Theoretic Cycle
- Semi Theoretic Cycle
- Actual Cycle
Centrifugal Compressor
Head, Losses and Efficiency
Characteristic at Each Speed
Compressor Installation

3. Dynamic Compressor

Performance and Condition Definition
Type of Centrifugal Compressor
- High Casing
- Horizontal Split Casing
- Vertical Split Casing
Package Assembly
Multi Casing Unit
Centrifugal Compressor Application
Characteristic of Centrifugal Compressor
General detail of Centrifugal Compressor
- Impeller
- Diaphragm
- Inter Stage Packing
- Rotor assembly
- Casing
- Journal and Thrust Bearing
- Shaft seals
- Seal and lubrication system
- Gas Cooling
Pressure Ratio and Centrifugal Characteristic Curve
Control of Capacity
- Load Curve
- Control Method
- Surge Control
- Parallel Operation
- Unloading Start
Inner Gear Air Centrifugal Compressor
- Modulation Pressure Control
- Dual Step Capacity Control
- Auto Dual Control
- Axial Flow Compressor

4. Gas Turbine Compressor

Centrifugal Compressor
Axial Compressor
Compressor Performance

5. Pressure Loss at Gas Pipe Installation

Definition and Accuracy
Factors to Estimate Friction Loss
Pressure Gradient In Pipe
General Equation of Various Gas
Natural Gas Piping Equation
Vacuum Piping Equation
Fitting Pressure Loss
Flexible Pipe Pressure Loss

6. Fundamentals of Piston Compressor

Gas Compression Usage
Compression Method
Type of Compressor
Compressor Principles
Standard, Symbol and Definition
Measurement Unit
Basic Thermodynamic Theory
- Compressibility
- Multi Stage Compressor
- Power Consumption
- Positive Displacement Compressor
- Isothermal Basis
- X-Factor
- Compressibility Correction
- Discharge Temperature
- Application of Theory
Reciprocating Compressor
Clearance Control
Clearance Control and Variable Compression Ratio
Effect Of Heat Specific Ratio to Horse Power
Peak Horse Power and Break Horse Power
Effect of Compressibility
Effect of Altitude
Reciprocating Compressor
- Definition
- Characteristic
- Classification
- Cylinder
- Valve
- Cylinder Cooling
- Non-Cooled Cylinder
- Air Cooling Cylinder
- Capacity Control
- Manual Control
- Main Automatic Control
- Load Depletion to Start
- Types of Control
- Constant Speed Control
- Suction Side Throttling
- Variable Speed Control

7. Installation, Operation and Maintenance

Installation
Placement
Suction Condition
Foundation
Piping
Electric Cabling
- Field Testing
Commissioning
Running Test
Operation
- Responsibility
- Recording
- Cleaning
- Lubrication
- Safety
- Initial Start
- Capacity Control
- Spare Parts
- Trouble Shooting
Inspection and Maintenance
Preventive Maintenance
Predictive Maintenance

8. Operation

Procedure to Run and to Stop Compressor
Capacity Control Device
Hazard Prevention
Automatic Operation

9. Maintenance

Preliminary Inspection
Operating Condition Inspection
Preventive Maintenance
Predictive Maintenance
Troubleshooting

TARGET PESERTA Mechanical & Rotating Engineer/ Supervisor/Foreman,Plant Maintenance Engineer/Supervisor/Foreman, Production Operation Engineer/Supervisor/Foreman, Process Engineer/Supervisor, Everybody or professional who wants to broaden knowledge or gain benefit from this course TRAINING METHOD Presentation Discussion Case Study Evaluation FACILITIES Training Kit, Handout, Certificate, Lunch + 2x Coffee Break Souvenir Pick Up Participant (Yogyakarta)