Piping System and Pump Troubleshooting

Instructor by : I Nengah Diasta   COURSE OUTLINE 1. Piping System

• Piping Design and Pipe Sizing
• Pipe Strength Calculation (Required Minimum Wall Thickness)
• Pressure Drop Calculation
• Piping Stress Guide Line
• Pipe Support and Pipe Insulation
• Pipe and Fitting Material Selection Guide.
• Valve Selection Guide
• Piping Special Material (Steam trap, Strainer, Expansion Joint, Spring Hanger)
• Piping codes and standards (ANSI/ASME, API, ISO)
• Pipe materials and manufacturing
• Basic pipe stress analysis methods
• Valves and actuators
• Welding and non-destructive testing
• Line sizing basics (single-phase and multiphase flow)
• Pipe and valve material selection
• Piping layout and design
• Manifolds, headers, and flare/vent systems
• Non-metallic piping systems
• Operations and maintenance considerations of facilities and pipelines

2. Pump Troubleshooting

• Komponen utama pompa dan fungsinya
• Komponen-komponen pembantu: diffuser, packing/sealing, bearings dan balancing drum/ piston
• Pompa sentrifugal, aliran campuran dan aksial
• Kecepatan spesifi
• Faktor-faktor penentu besarnya head, kapasitas aliran dan prestasi pompa
• Sistem : head statik dan dinamik (head mayor dan minor)
• Titik kerja ( matching point) operasi
• Operasi tunggal, seri dan parallel
• Kendala-kendala operasi :
  • Kavitasi : NPSH tersedia, NPSH persyaratan
  • Tinggi hisap
  • Minimum flow
  • Water-hammer
  • Seizure (panas, gesekan, kegagalan pelumasan dll)
• Operasi :
  • Start-up dan shut-down
  • Kegagalan operasi (trouble-shooting): gejala, sebab dan tindakan
• Kecepatan putar kritis
• Instalasi pompa dan system
• Perawatan : routine, terjadwal, break-down
• Material
• Studi kasus
• Diskusi

  PARTICIPANTS Piping Designer, Field Engineer, Project Engineer, Maintenance Engineer, Mechanical Enginer, Piping Supervisor, and related parties who want to know about the piping system.   TRAINING METHOD Presentation Discussion Case Study Evaluation   FACILITY Training Kit Handout Certificate Lunch + 2 X Coffee Break Souvenir   PELATIHAN LAINNYA