Online Training - Maintenance Management

PENDAHULUAN Dalam era global kompetisi saat ini, para manager dan pemilik pabrik mendapatkan tantangan yang berat untuk meningkatkan output, mengurangi equipment downtime, dengan biaya dan risiko yang rendah dengan memperhatikan keselamatan dan lingkungan kerja. Training Maintenance Management di Indonesia ini akan fokus pada berbagai cara untuk menyelesaikan maintenance dengan tata kelola yang efektif, serta organisasi bisnis yang rapi dengan memanfaatkan sebuah sistem yang berbasiskan reliability, pengalaman dan pengetahuan yang memadai. Perawatan juga merupakan bagian yang sangat penting guna menjamin keberlangsungan kegiatan produksi dari sebuah instalasi industri. Beragamnya jenis peralatan, teknologi yang digunakan, kondisi kerja peralatan dan sebagainya membuat jenis perawatannya pun sangat beragam, dimana setiap metoda perawatan akan sangat sesuai dengan kondisi spesifik peralatan maupun operasinya. Pada pelatihan ini peserta diharapkan akan mampu memahami jenis-jenis perawatan serta peranannya di industri, sehingga dapat menganalisa ataupun memahami metoda perawatan yang dilaksanakannya. OUTLINE MATERI 1. Introduction

• Maintainability
• Maintainability in Life-Cycle System
• Life-Cycle Cost (LCC)
• Cost Effectiveness (CE)
• Total Life-Cycle Cost (LCC) Visibility
• Commitment of Life-Cycle Cost
• Maintainability & Related Interfaces
• Maintenance
• Maintenance Category
• Maintenance Function

2. Total Productive Maintenance (TPM)

• Introduction
• Mengukur Performansi System Maintenance Management
• Konsep Dasar Total Productive Management
• Perhitungan Pengukuran Overall Equipment Effectiviness (OEE)
• Computerized Maintenance Management System

3. Maintenance Plan: Define the Workload

• Risk Priority Number
• The Criticality Matrix
• Failure Modes and Effects Analysis (FMEA)
• Consequences of Failure
• Failure Management Policies
• The application of RCM in the Development of Failure Management Policies
• Implementing Failure Management Policies
• Corrective Maintenance Planning
• Maintenance Logistics Planning
• Task Detail Planning
• Maintenance Work Estimating

4. Maintenance Management Fundamental

• Maintenance Management Methodologies
• Maintenance Work Order Management
• Measurement in Maintenance Management
• Data Aquisistion
• Material Management Optimization

5. Modern Maintenance Management

• Konsep dasar
• System Effectiveness
• Planned Maintenance Program
• Langkah-langkah Implementasi Konsep Planned Maintenance Program

6. Spare Part Management and Reliability Models 7. Managing Preventive Maintenance

• Preventive Maintenance
• PM Strategy for 3 Equip. Life Cycles
• Justifying PM Expenditures
• Installing PM Systems
• Access to Equipment
• PM Frequency: How often to Perform the PM
• Common Task
• Staffing the PM Effort
• Strategies to Get PM Done
• Steps to Install a PM System
• PM System Increase Professionalism

8. Maintenance Priority Index (MPI)

• Maintenance Constraints of Budget, Time, and Resources
• Contributing Characteristics such as Mission and customer impact, Safety and Evironmental Impact, Probability of Failure, Spares Lead Time, Asset Replacement Value, Planned Utilization Rate, Etc
• Focus Group Discussion (FGD) and Analytical Hierarchy Process (AHP)
• Decisions Criteria of 80-20 Rules and ABC Classification
• Priority Techniques such as RPN, RIME, and NUCREC

9. Continuous Improvement in Maintenance