Ball Mill Operations and Maintenance

Instructor by : Teguh Pudji DESCRIPTION Having skilled team plays a key role in the optimal utilization of the grinding installation in the cement plant. The operators and process engineers must be able to evaluate all the process variables in order to optimize the production economy. This course provides an in depth understanding of grinding theory and maintenance of the equipment and gives you the tools to audit your own installation. WHO SHOULD ATTEND The course is designed for participants with previous experience in mill operation such as process engineers, mill operators and technicians. OUTLINE

1. Cement ball mill types. (Design, operating principles and fundamentals)
2. Mill ventilation and gas handling in milling systems
3. Ball mills, internal installations and grinding media charges
4. Calculation of power consumption for ball mills and grinding media charges
5. Automatic process control for cement mill systems
6. Separators, types and their mode of operation
7. Calculations for separator control the influence of separator efficiency on power consumption and particle size distribution
8. Maintenance of grinding media charges in relation to wear
9. Cooling and grinding aids
10. General measurements and calculations for determination of gas and airflows
11. Optimization of mill grinding system
12. Sampling and sample preparation for clinker and cement
13. Maintenance of the ball mil systems
14. Alignment of the mill
15. Main and auxiliary drives
16. Shell and head liner measurement
17. Lubrication and jacking systems
18. Measurement and types of journal bearings.

TRAINING METHOD Presentation Discussion Case Study Evaluation FACILITY Training Kit Handout Certificate Lunch + 2 X Coffee Break Souvenir Pick up participants